Machining Capabilities
CNC Machining
Tri-V has the most advanced CNC machines. From our high-speed mills to our 9 axis Integrex to our Swiss machining capabilities we have your covered. Volumes from 1 to 100,000 we can take care of your machining needs.
CNC Machining Equipment List
- Mazak Nexus 6000 Horizontal Machining center 50 taper, Range X=31”, Y=31”, Z=31” (120 tool changer)
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Mazak Palletech FMS system with (24) 500mm pallets with 4 load stations
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Haas VS-3 Machining Center x=150″, y=50″, z=50″ (30 tool changer)
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Makino S56 VMC 20,000 RPM Spindle (20 tool changer) Range X=35.4”, Y=19.7”, Z=17.7”
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Makins PS 105- 14,000 RPM spindle Mill Range X=41”, Y=20” and Z=18”
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Haas VF-6 Vertical CNC Mill Range X=64”, Y=28”, Z=30” (20 tool changer)
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Haas VF-3 Vertical CNC Mill Range X=40”, Y=20”, Z=15” (20 tool changer)
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Haas VF-2 vertical CNC Mill Range X=30″, Y=16″, Z=20″ (24 tool changer) 15,000 RPM Spindle High Speed Controller
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(3 each) Hurco VM10 (3) Vertical CNC Mill Range X=26”, Y=16”, Z=20” ( 20 tool changer)
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Hurco VM20i Vertical CNC Mill Range X=40”, Y=20”, Z=20”
Molds
Tri-V offers tool design and build and tryout. We specialize in precision high speed hard cutting, 3D contour, hot runner, and high cavitation plastic injection molds. Our new tool capacity is up to 500 tons with tool repair capacity at up to 1200 tons.
Molds Equipment List
- Makino S56 VMC 20,000 RPM Spindle (20 tool changer) Range X=35.4”, Y=19.7”, Z=17.7”
- Makins PS 105- 14,000 RPM spindle Mill Range X=41”, Y=20” and Z=18”
- Haas VF-6 Vertical CNC Mill Range X=64”, Y=28”, Z=30” (20 tool changer)
- Haas VS-3 Machining Center x=150″, y=50″, z=50″ (30 tool changer)
- Mitsubishi SV12P- Sinker EDM Z=17.7” (Tank 37.4” x 27.5”)
- LeBlonde Makino EDNC 85 Sinker EDM16 Station ITS Carousel Range X= 31.5”, Y=19.5”, Z= 13.5” (Tank 47” X 31” X 18.5 deep)
- Aztec small hole popper EDM
- Elox Workmaster 45 Futura EDM
- Alpha Laser Welder AL-IN 200- 200 watt for precision laser welding
Software
- Creo
- TOPSOLID
- AutoCAD
- CAM Tool
- Surf Cam 3D Surfacing Software
- Surf Cam 2D Surfacing Software
Fixtures
From our machine shop to yours, trust Tri-V to produce exactly the machining fixture you need. With our experience in milling, turning, finishing, assembly, and more, we know what’s necessary and we know what works. For one off projects or production jobs for thousands of parts, we can design and build a machining fixture that ensures accuracy, precision, and efficiency.
Fixtures Equipment List
- Haas VF-6 Vertical CNC Mill Range X=64”, Y=28”, Z=30” (20 tool changer)
- Haas VF-3 Vertical CNC Mill Range X=40”, Y=20”, Z=15” (20 tool changer)
- Haas VF-2 vertical CNC Mill Range X=30″, Y=16″, Z=20″ (24 tool changer) 15,000 RPM Spindle High Speed Controller
- (3 each) Hurco VM10 (3) Vertical CNC Mill Range X=26”, Y=16”, Z=20” ( 20 tool changer)
- Hurco VM20i Vertical CNC Mill Range X=40”, Y=20”, Z=20”
- Hurco TMX 10 CNC Lathe 16″ X 25″
- (3 each) Bridgeport Series 1 EZ –Trak SX 48 and DX 48
- (8 each) Bridgeport Series l ( 2J Head with power feed and B & L Readouts)
- Bridgeport Series ll Special
- (2 each) Bridgeport Mill Series l (“J” Head)
Design
Tri-V is fully capable of completing design projects in many industries even unrelated to manufacturing. With experience working in a number of design software interfaces, Tri-V can do so much more than simply produce parts from a print. We have experience in part design either from scratch or reverse engineering. We will work with you to bring your part from idea to design to print to production.
Design Equipment List
- SolidWorks (Certified Users)
- Creo
- TOPSOLID
- AutoCAD
- CAM Tool
- Surf Cam 3D Surfacing Software
- Surf Cam 2D Surfacing Software
Waterjet Cutting
Tri-V Runs two waterjets in two shifts to allow for very short lead times. We use Flow Mach 4 and Mach 3 waterjet cutting machines. The Mach 3 has 5 axis capability. Table size is 6.5′ x 13′ ft and can cut to 8” thick material.
Secondary Operations
Vibratory Finishing, Press Brake, Drilling and Tapping, Machining, Plating
Waterjet Cutting Equipment List
- Flow Mach 4 Waterjet 2M X 4M 90K PSI- Cuts to 8″ thickness
- Flow Mach 3 Waterjet with Dynamic XD 5 Axis Cutting Head
- Trumpf Tru-Bend 3066- 66 ton 88” bend length for post waterjet forming
Swiss Machining
Our Swiss turning centers can process 12’ bar stock up to 1.5” diameter. Swiss machines run automatically without operator input to produce finished parts very quickly and cost effectively.
Secondary Operations
Vibratory Finishing, Plating, Assembly, Overmolding
Swiss Machining Equipment List
- Star SX38 Type A 38mm diameter x 320mm length. 12’ bar feed
- Star SR-20 JII- 20mm diameter x 205mm length. 12’ bar feed
Multi-Axis Integrex
The Integrex i-500st shrinks non-cut times and minimize fixtures, setups, tools, and handling while also reducing lead time and improving part accuracy. Full multi-axis capability allows for the easy processing of parts of virtually any shape.
The Integrex i-500st feed axes travel up to 33.27in along the X-Axis, 16.93in along the Y-Axis, and 104.72in along the Z-Axis. Parts can be machined up to a maximum diameter of 27.560in and maximum length of 102.130in.
Multi-Axis Integrex Equipment List
- Mazak Integrex i-500ST 22” x 100”, Range X=33”, X2=10”, Y=17”, Z=105”, Z2=94” (72 tool changer)
High Speed Mills For Hard Cutting
Our high speed milling machines allow hardened materials to be machined after heat treat. This can represent a significant savings over the EDM process normally used to process hardened materials.
High Speed Mills For Hard Cutting Equipment List
- Makino S56 VMC 20,000 RPM Spindle (20 tool changer) Range X=35.4”, Y=19.7”, Z=17.7”
- Makins PS 105- 14,000 RPM spindle Mill Range X=41”, Y=20” and Z=18”
Wire and Sinker EDM's
Our Wire and Sinker EDMs use electrical charge to burn metal into a desired shape. These completely automated machines are most useful for high tolerance requirements, corner radii, and very fragile parts that could not withstand our other machining processes.
Wire and Sinker EDM’s Equipment List
Wire EDM
- Mitsubishi MV2400-ST Advance 4 Axis Wire EDM Range (X=23.6”, Y=15.7” Z=16.5”)
CNC Sinker EDM
- Mitsubishi SV12P- Z=17.7” (Tank 37.4” x 27.5”)
- LeBlonde Makino EDNC 85 16 Station ITS Carousel Range X= 31.5”, Y=19.5”, Z= 13.5” (Tank 47” X 31” X 18.5 deep)
Conventional Sinker EDM
- Aztec small hole popper EDM
- Elox Workmaster 45 Futura
- Digital readouts XYZ Axis, tank size 40” x 24”
Large Mill 150" x 50" x 50"
Our largest vertical mill is capable of machining up to 150” long x 50” wide x 50” tall.
Large Mill 150″ x 50″ x 50″ Equipment List
- Haas VS-3 Machining Center x=150″, y=50″, z=50″ (30 tool changer)
Laser Welding
Our Alpha Laser AL-IN 200 expands our welding capabilities so we can offer advanced tig welding that is more precise and controlled. With 200 watts of metal melting power and next to no thermal distortion, the AL-IN 200 is capable of welding mild steel, tool steel, aluminum, and beryllium copper using filler rod ranging from .005” diameter to .030” diameter.
Laser Welding Equipment List
- Alpha Laser Welder AL-IN 200- 200 watt for precision laser welding
Grinding
Tri-V has a full complement of grinders. We have surface grinders with table size to 16” X 32” and OD / ID grinding to 8” diameter.
Grinding Equipment List
- (3 Each) Mitsui Surface grinder 6” x 18”
- (2 each) Okamoto Surface Grinder No. 124N, 12” x 24”
- Harig 618 Surface Grinder 6” x 18”
- Grisetti Cylindrical ID/OD Grinder 10” x 40”
- Dumore #5 Tool Post Grinder
- Kent Surface Grinder, 12” x 24”
- Precise Electric Jig Grinder (S57JiL)
- Moore Jig Grinder
- Taft Peirce Grinder with DRO’s .0001”